Equipment of intelligent laying glass fiber cloth on mould of blade beam
大梁智能铺布机
操作方式:
★ 无线遥控方式,人机协同,自动往返;
★ 可自动/手动切换,操作灵活,机动性好;配套措施:
★ 专用助力机械手及吊具---布卷起吊安装方便;
★ 采用扫码枪对布卷信息进行采集并与系统工艺进行对照,防止出错。
★ 在线充电,轨道一端设有低压插座,铺布小车作业完成后即可自动充电;
★ 可选配专用布卷存放小车---物料配送方便;
Equipment of intelligent laying glass fiber cloth on mould of blade beam is an intelligent spreading equipment with simple operation, precise control, and improved spreading accuracy and effect. It can improve production efficiency, reduce production costs, and create good economic benefits for enterprises.
Operation method:
★ Wireless remote control mode, human-machine cooperation, automatic round trip;
★ Can switch automatically/manually, with flexible operation and good maneuverability; Supporting measures:
★ Dedicated power assisted robotic arm and lifting tool - Easy installation for fabric roll lifting;
★ Use a barcode scanner to collect fabric roll information and compare it with the system process to prevent errors.
★ Online charging, with a low-voltage socket at one end of the track, can be automatically charged after the laying cart operation is completed;
★ Optional dedicated cloth roll storage cart - convenient material distribution;
铺布机
Equipment of intelligent laying glass fiber cloth on mould of blade beam
智能铺布机是一种智能铺布设备,操作简便,控制精确,提高铺布精度及铺布效果,可为企业提高生产效率,降低生产成本,为企业创造良好的经济效益。
The equipment is a kind of intelligent spreader. It’s easy to operate, accurate to control, and can improve the accuracy and effect of spreader which can also improve production efficiency, reduce production cost and create good economic benefits for enterprises.
1、定位精度高:精确的纠偏及错层功能,弦向铺布精度≤±2mm,展向定位精度≤±5mm, 错层调节范围可达 100mm,可以选配自动裁布功能;
High positioning accuracy: precise correction and layering functions, chordal laying accuracy ≤ ± 2mm, spanwise positioning accuracy ≤ ± 5mm, layering adjustment range up to 100mm, and automatic cutting function can be optional;
2、爬坡角度大:最大可达 40 度,安全可靠不打滑,可以适用于任何模具使用;
Large climbing angle: up to 40 degrees, safe and reliable without slipping, suitable for use with any mold;
3、按工艺配方自动运行:每一个步骤都有语音提醒,人机完美协同;
Automatically run according to the process formula: each step is accompanied by voice reminders, achieving perfect human-machine collaboration;
4、铺布效率高:双头往返铺布,最高速度可以达到 2m/s,平均 1.5m/s;
High spreading efficiency: Double headed back and forth spreading, with a maximum speed of 2m/s and an average of 1.5m/s;
5、承载大:可以装载 2 卷布,可达 400kg,最大宽度可达 800mm,减少换布次数;
Large load capacity: can load 2 rolls of fabric, up to 400kg, with a maximum width of 800mm, reducing the number of fabric changes;
6、用人少:一个模具 2 人协同操作,完成换布、压布和裁布的工作,劳动强度低;
Less manpower: Two people work together on one mold to complete the tasks of changing, pressing, and cutting fabrics, resulting in low labor intensity;
7、安全性能高:高速运行没有脱轨风险,同时配有各种传感保护,确保人身及设备安全;
High safety performance: there is no risk of derailment during high-speed operation, and various sensor protections are equipped to ensure personal and equipment safety;
8、运行时带有声光报警、语音提示,智能呼叫,提高运行效率;
Equipped with sound and light alarms, voice prompts, intelligent calling during operation to improve operational efficiency;
9、铺布小车蓄电池续航能力长:并具有回零点自动充电功能;
The battery life of the paving cart is long, and it has the function of automatic charging at zero point;
10、配有专用悬臂吊:方便吊装布卷,不依赖行车,生产效率更高;
Equipped with a dedicated cantilever crane: convenient for lifting fabric rolls, without relying on cranes, resulting in higher production efficiency;
11、独立轨道:不需要对模具进行改造,现场改造工作量小,交付期快;
Independent track: No need to modify the mold, small on-site modification workload, and fast delivery time;
12、易损件少:维护简单,运行成本低;
Less vulnerable parts: simple maintenance and low operating costs;
13、预留 MES 系统接口:信息上通下达,实现智能制造。
Reserved MES system interface: information transmission and implementation of intelligent manufacturing.
技术参数
Technical Parameter
序号 NO. |
项目名称 Project name |
技术指标 Technical specification |
1 |
展向定位精度 Accuracy of extended positioning |
±5mm |
2 |
弦向调节精度 Chord adjustment accuracy |
±1mm |
3 |
可装载布卷数 Number of cloth rolls that can be loaded |
2卷(≤400kg) 2 rolls (≤ 400kg) |
4 |
铺布速度 Spreading speed |
Max1.5m/s |
5 |
布卷宽度 Spreading Width |
≤800mm(根据客户要求设计) ≤ 800mm (designed according to customer requirements) |
6 |
铺布长度 Spreading length |
工艺程序预设 Process program preset |
7 |
铺布层数 Number layers of spreading length |
工艺程序预设 Process program preset |
8 |
随型轨道长度 Length of follow-up track |
2.5m+(模具展向长度)+2.5m 2.5m+(mold span length)+2.5m |
9 |
小车电瓶容量 Trolly battery capacity |
2kWh |
10 |
装机功率 Installed power |
3Φ380V 10kVA(单套) 3Φ380V 10kVA(unit) |
11 |
小车自重 Trolley weight |
~550kg |
12 |
小车尺寸 Trolley size |
2140mm(L)x 1780mm(W)mm x 1140mm(H) |
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